Brief Introduction
This terminal section analyzer is the first special instrument for testing terminal section developed by Huanell Technology in Chinese Mainland in 2006, and also the first test instrument developed in China. After more than 10 years of continuous optimization, it meets the customer's personalized needs from hardware to software, not just a set of standards for a brand of automotive wiring harness industry, but can completely customize product standards and make judgments according to the internal needs of enterprises. At present, there are over a hundred users involved in various fields such as automobiles, home appliances, electronics, electrical appliances, new energy, aerospace, high-speed rail, etc.
Main features:
1. Four fold cutting safety protection to ensure personnel safety during cutting;
2. The fixture is made of 45 # bearing steel that has undergone high-temperature hardening treatment (non aluminum) to prevent clamping wear and tooth end loosening.
3. After the grinding disc is installed on the machine, CNC precision milling is used to ensure full flatness and smoothness
4. The cutting disc is adjusted in three directions using XYZ, and the perpendicularity is calibrated with a dial gauge
一、TCM 2500用途(usage)： 本端子截面分析儀是一體型端子切割和研磨儀：包括切割與研磨。 制作一個樣品5分鍾左右即可完成，線徑範圍AWG000-AWG46，最大夾持直徑12mm。 該系統適合汽車業、家電業、電子業等領域端子截面分析測試要求。
The terminal cross section of the analyzer is integrated terminal cutting and grinding instrument, automatic cutting and grinding, Cutting and grinding time is about 5 minutes, fit diameter range AWG000-AWG46; hold max 12 mm terminal diameter. The system is suitable cross-sectional areas of the terminal automotive industry, household appliances industry, electronic industry and other analytical testing requirements
二、TCM-2000S系統特點(Characteristic)
2.1無需樹脂凝固(Without resin solidification)；
Previously, resin solidification and hardening cutting; Then rough grinding, polishing, time-consuming and laborious, making a sample takes several hours. Now this product does not require resin solidification, automatic cutting and grinding, and can be completed within 5 minutes after testing a sample.
2.2端子專用夾具,適用于不同規格的端子(special Terminal fixture, suitable for different kinds of terminal blocks)；
標准夾具適用于AWG000～AWG46線（suit for AWG000～AWG46）；
2.3本設備可對切割時可進行端子上下切割位置調整（The device can be carried out while cutting the vertical cutting position adjustment terminal）；
2.4方便測量端子壓接高度、寬度毛刺尺寸、壁厚、銅絲數量、壓縮比、壓接面積等計算（Easy to measure terminal crimp height, width burr size, wall thickness, the number of copper wire, the compression ratio , crimping and area calculation）；
2.5一鍵式導出報告(One-click Export excel Report)；
2.6. Terminal specific fixtures can correspond to various sizes of terminals
Exquisite stainless steel material fixture (aluminum material from other countries, easy to wear), fine tooth clamping, a good assistant for precision cutting, corrosion-resistant;
2.7．Professional terminal analysis software in both Chinese and English (exported to the Asian and European markets), supporting the Windows operating system; Can analyze over 10 standard test data such as compression ratio C/R, C/H, C/W, porosity, etc., fully meeting standards such as VW60330, Renault 36-05-019/- G, PSA 9634115099, QC T 417.1-2001, etc; You can also customize testing standards without worrying about them; Accurately locate the testing location, provide a concise screen, and export the terminal section testing report (Excel format) with one click, which can be saved or printed.
三、系統結構(System Structure)
1. 端子截面分析(Terminal Analyze)：進口連續變倍光學系統(Imported continuous variable power optical system)；物鏡倍率0.7—4.5X
2. 視頻總倍率(Video total magnification)：65~419X
3. 適用線徑範圍：AWG000-AWG46，0mm2---75mm2,
4. 電源(Power supply)：AC100V~AC240V 功率（P）350W
5. 成像系統(Imaging Systems)： 德國Balser 500萬高清彩色數字CCD攝像頭German Balser 5 million high-definition color digital CCD camera
6. 切割片規格：Φ125X0.5mm
7. 研磨砂紙(Polishing sandpaper)：125mm/ 1500#,
8. 華乃爾精密一體式切割研磨設備(Model),TCM2500；
9. 專業端子截面分析軟件(Professional terminal section analysis software ),X-Scan
10. 高精度基准尺（Standard optical device）:0.1/10mm
11. 端子金相配件（Cleaning liquid）
12. 照明光源(Lighting)：同軸純白LED光源及控制
13. 22 inch all-in-one machine
