簡單介紹(Briefly Introduction)
This terminal section analyzer is the first special instrument for testing terminal section developed by Huanell Technology in Chinese Mainland in 2006, and also the first test instrument developed in China. After more than 10 years of continuous optimization, it meets the customer's personalized needs from hardware to software, not just a set of standards for a brand of automotive wiring harness industry, but can completely customize product standards and make judgments according to the internal needs of enterprises. At present, there are over a hundred users involved in various fields such as automobiles, home appliances, electronics, electrical appliances, new energy, aerospace, high-speed rail, etc.
Main features:
1. Four fold cutting safety protection to ensure personnel safety during cutting;
2. The fixture is made of 45 # bearing steel that has undergone high-temperature hardening treatment (non aluminum) to prevent clamping wear and tooth end loosening.
3. After the grinding disc is installed on the machine, CNC precision milling is used to ensure full flatness and smoothness
4. The cutting disc is adjusted in three directions using XYZ, and the perpendicularity is calibrated with a dial gauge
1、 TCM 2000S Usage: This terminal cross-section analyzer is a one piece terminal cutting and grinding instrument, including cutting and grinding. Making a sample can be completed in about 5 minutes, with a wire diameter range of AWG00-AWG46 and a maximum clamping diameter of 10mm. This system is suitable for terminal cross-section analysis and testing requirements in industries such as automotive, home appliances, and electronics.
二、TCM 2000S系統特點(Characteristic)
2.1無需樹脂凝固(Without resin solidification)；
2.2端子專用夾具,適用于不同規格的端子(special Terminal fixture, suitable for different kinds of terminal blocks)；
標准夾具適用于AWG00～AWG46線（suit for AWG00～AWG46）；
2.3本設備可對切割時可進行端子上下切割位置調整（The device can be carried out while cutting the vertical cutting position adjustment terminal）；
2.4方便測量端子壓接高度、寬度毛刺尺寸、壁厚、銅絲數量、壓縮比、壓接面積等計算（Easy to measure terminal crimp height, width burr size, wall thickness, the number of copper wire, the compression ratio , crimping and area calculation）；
2.5一鍵式導出報告(One-click Export excel Report)；
Exquisite stainless steel material fixture, fine tooth clamping, a good assistant for precision cutting, corrosion-resistant;
2.7．Professional terminal analysis software in both Chinese and English (exported to the Asian and European markets), supporting the Windows operating system; Can analyze over 10 standard test data such as compression ratio C/R, C/H, C/W, porosity, etc., fully meeting standards such as VW60330, Renault 36-05-019/- G, PSA 9634115099, QC T 417.1-2001, etc; You can also customize testing standards without worrying about them; Accurately locate the testing location, provide a concise screen, and export the terminal section testing report (Excel format) with one click, which can be saved or printed.
三、系統結構(System Structure)
1. 端子截面分析(Terminal Analyze)：進口連續變倍光學系統(Imported continuous variable power optical system)；物鏡倍率0.7—4.5X
2. 視頻總倍率(Video total magnification)：65~419X
3. 適用線徑範圍：AWG00-AWG46，0mm2---50mm2,
4. 電源(Power supply)：AC100V~AC240V 功率（P）350W
5. 成像系統(Imaging Systems)： 德國Balser 500萬高清彩色數字CCD攝像頭（German Balser 5 million high-definition color digital CCD camera）
6. 切割片規格：Φ100X0.5mm
7. 研磨砂紙(Polishing sandpaper)：125mm/ 1500#,
8. 華乃爾精密一體式切割研磨設備(Model),TCM2000S；
9. 專業端子截面分析軟件(Professional terminal section analysis software ),
10. 高精度基准尺（Standard optical device）:0.1/10mm
11. 端子金相配件（Cleaning liquid）
12. 照明光源(Lighting)：可調白光照明裝置
13. 22 inch computer integrated
| XX汽車部件有限公司 | |||||||||||
| 端子截面分析報告 | |||||||||||
| Terminial Cross Section Analyzer Report | |||||||||||
| 制造商 | 蘇州XXX汽車部件有限公司 | 送檢日期 | 2013-7-20 | ||||||||
| 聯系人 | 趙XX | 上下模規格 | 機台號 | M13# | |||||||
| 端子／線型 | Ｔ３２３１／ＡＷＧ１８ | 線型 | AWG 18 | ||||||||
| 測量設備 | ＴＣＭ2０００S | ||||||||||
| |||||||||||
| 測試結果 | 名稱 | 數值 | 標准 | 結果 | |||||||
| Name | Value | Standard | Result | ||||||||
| 端子壓接高度 | 2.250mm | '+/-0.05mm | √ | ||||||||
| C/H:Crimp Height | |||||||||||
| 端子壓接寬度 | 3.884mm | '+/-0.05mm | √ | ||||||||
| C/W:Crimp Width | |||||||||||
| 高度/寬度比率 | 57.9% | % | √ | ||||||||
| (C/H)/(C/W) | |||||||||||
| 初始電線面積 | 3.000 | As requirement | √ | ||||||||
| Initial area | |||||||||||
| 原端子厚度 | 0.400 | As requirement | √ | ||||||||
| Original thickness | |||||||||||
| 端子壓接面積 | 2.570mm2 | / | √ | ||||||||
| Terminal crimping area | |||||||||||
| 截面縮小比 | 14.3% | 5%--35% | √ | ||||||||
| Narrow cross-section than | |||||||||||
| 壓縮比率 | 85.7% | 65%--95% | √ | ||||||||
| C/R:Compression Ratio | |||||||||||
| 壓接線數 | 37 | As requirement | √ | ||||||||
| Cross count | |||||||||||
| 支撐角度 | 3.892 | 0≤α≤30度 | √ | ||||||||
| Bending angle | |||||||||||
| 毛刺高度 | 0.049mm | ≤1X底厚 | √ | ||||||||
| B/H:Burr Height Gh | |||||||||||
| 毛刺寬度 | 0.266mm | ≤0.5X底厚 | √ | ||||||||
| B/H:Burr Width Gb | |||||||||||
| 支撐高度 | 0.461mm | ≥1X底厚 | √ | ||||||||
| La Supporting height | |||||||||||
| 底部厚度 | 0.388mm | ≥0.75X底厚 | √ | ||||||||
| B/T:Base Tickness | |||||||||||
| 羽翼末端間距 | 0.021mm | ≤0.5X底厚 | √ | ||||||||
| CFE:Crimp Face Ends | |||||||||||
| 壓接翼與底部高度差 | 0.383mm | ≥0.5X底厚 | √ | ||||||||
| F/C:Face End Clearance | |||||||||||
| 間隙率 | 14.3% | 5%--35% | √ | ||||||||
| Air inclusions | |||||||||||
| EDGE(毛刺)寬率 | 18.3% | % | |||||||||
| Burr Width Ratio | |||||||||||
| 壁厚變化率 | % | ||||||||||
| Base Thickness Ratio | |||||||||||
| 端子拉力測試 | % | ||||||||||
| Pull Strength | |||||||||||
| 外觀判定 | |||||||||||
| 1.線芯未呈蜂窩形或有間隙 | √ | 2.羽翼至端子壁距離過近 | √ | ||||||||
| 3.羽翼至端子底距離過近 | √ | 4.毛刺高度大于材料厚度 | √ | ||||||||
| 5.毛刺寬度大于材料寬度的1/2 | √ | 6.壓接部位與端子體之間扭曲 | √ | ||||||||
| 7.羽翼尖高度差超出材料厚 | √ | 8.壓接裂紋 | √ | ||||||||
| 9.羽翼未封閉或彈起 | √ | 10.芯線漏出或夾在羽翼中間 | √ | ||||||||
| 合格/**切片照片若有1-10項中任何一不合格項(被選中)，此壓接即爲不合格 | OK | ||||||||||
| 備注 | |||||||||||
| 檢測人 | 周小姐 | 檢測日期 | 2013-7-20 | ||||||||
